Hard Shell Technology

Surf Halo’s internal hard shell is engineered to reduce bumps, cuts, and unexpected knocks in lineups. All while staying invisible, ultra-light, and effortlessly comfortable.
You surf as you always do, with the added confidence of subtle protection beneath the surface.

Surf hat with removable helmet inner shell helmet

What Makes it Unique?

The Surf Halo hard shell is a discreet protective layer built seamlessly inside the hat. It’s thin and flexible, offering a balanced blend of freedom and security:

  • Impact-dampening, waterproof EVA foam construction
  • Low-profile silhouette that keeps the hat sleek and natural
  • Made from high-quality, lightweight ABS material
  • Zero water absorption so it never gets heavy
  • Built for dynamic movement, paddle, duck dive, wipeouts

Built for Waterflow

Surf Halo’s shell is shaped and vented for waterflow efficiency, allowing water to pass through and around the structure without drag, lift, or turbulence. The result:

  • Smooth duck dives
  • No “helmet drag”
  • A hat that stays secure while keeping your movement fluid

Protection without interrupting your surf.

Certified for Safety

Surf Halo hats are tested to meet CE certification and comply with the EN812:2012 standard for bump caps

Black helmet on a sandy beach with ocean and blue sky in the background

Why We Created It

Crowded peaks, fast-moving boards, and unpredictable wipeouts are part of surfing, even for the experienced. But traditional helmets are often bulky, heavy, or feel excessive for everyday sessions. Surf Halo was built as the perfect middle ground: a lightweight, low-key solution that quietly protects without changing how you surf.

Who we made it for

Made for every surfer, because we’re all at risk of flying boards, unexpected fin taps, and surprise encounters with reef. Ideal for anyone who wants extra confidence in everyday surf conditions. Perfect for surfers who want protective shell without switching to a helmet

Lilac surf hat helmet internal view with the protective removable insert against bumps and cuts on a beach

Removable

Halo Protec shell is fully removable, giving you two hats in one.
Use it with the shell inside for added protection in the surf, or take the shell out when you want a lightweight, everyday hat for beach walks, travel, or casual wear.

The switch takes seconds, and the fit stays clean and comfortable either way.

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